Blog Post Top 6 Benefits of Implementing Lean Manufacturing

Top 6 Benefits of Implementing Lean Manufacturing
Aug

19

2014

Top 6 Benefits of Implementing Lean Manufacturing

Lean manufacturing is a simple business improvement philosophy that involves setting up of processes or systems which are vital to enhance the production process. The lean manufacturing methods function to eliminate wastes by channelizing the business processes towards meeting the actual requirements of the customers.

Lean Six Sigma
Mentioned below are top 6 key benefits of implementing lean in an organization:
    • Improved Quality
A major proportion of activities in the lean environment are focused towards improving the quality of products and services being offered. In case of emergence of any type of quality issues, lean manufacturing consulting techniques are used to identify the root cause of the problem. Hereafter, proofing is put into place for strengthening the process and also to prevent recurrence of such problems, which ensures top quality product.
    • Well Practiced Visual Management
Management by sight is another important benefit of lean manufacturing. When you opt for lean manufacturing, your plant will be set up in such a manner so as to allow you to evaluate the entire area by visually scanning.  This would not only help you to identify any defect or abnormalities instantly, but would also assist you in resolving the issues.
    • Enhanced Employee Efficiency
Lean manufacturing will help to ensure that every person involved in the process is working in the most efficient manner. Also having a standardized procedure will ensure that everyone is doing the work correctly, by following the right method every time. This will guarantee repeated and increased efficiency.
    • Reduced Manpower
One of the major benefits of lean manufacturing is getting more work done with the involvement of less people. However, this certainly does not mean that you should practice downsizing, but implementing lean would allow your employees to focus on other kaizen activities to further enhance their skill levels and improve their productivity.
    • Easier to Manage
Proper work instructions and standardized work helps employees to know what they are supposed to do and when. This makes it very easy to manage the processes and people in an organization. Though problems would still arise, but it would be very easy to deal with them in an efficient team environment where support groups are always keen to help solve all problems.
  • Involvement of Entire Company
Lean is not just meant for a single section of the company, but it involves the entire company. It is a management philosophy, which should include every part of your organization. This helps to promote the concept that every member of the company is an invaluable part of the team, which in return positively affects the performance of the employees.
  1. […] Before you invest in any major project, it is important for you to consider the potential benefits against the total cost involved. Lean manufacturing techniques are no different. Here again, you are required to consider whether the benefits of lean will offset the overheads incurred to implement the techniques. Take a look!  […]